What is Rockwell Superficial Hardness Test?
The Rockwell Superficial hardness test method consists of indenting the test material with a diamond cone (N scale) or hardened steel ball indenter. The indenter is forced into the test material under a preliminary minor load F0 (Fig. 1A) usually 3 kgf. When equilibrium has been reached, an indicating device that follows the movements of the indenter and so responds to changes in depth of penetration of the indenter is set to a datum position. While the preliminary minor load is still applied an additional major load, is applied with resulting increase in penetration (Fig. 1B). When equilibrium has again been reach, the additional major load is removed but the preliminary minor load is still maintained. Removal of the additional major load allows a partial recovery, so reducing the depth of penetration (Fig. 1C). The permanent increase in depth of penetration, e, resulting from the application and removal of the additional major load is used to calculate the Rockwell Superficial hardness number.
HR = E - e
F0 = preliminary minor load in kgf
F1 = additional major load in kgf
F = total load in kgf
e = permanent increase in depth of penetration due to major load F1, measured in units of 0.001 mm
E = a constant of 100 units for diamond and ball indenters
HR = Rockwell hardness number
D = diameter of steel ball
.jpg)
|
Scale |
Indenter Type |
Minor Load |
Major Load |
Total Load |
Value of |
|
HR 15 N |
N Diamond cone |
3 |
12 |
15 |
100 |
|
HR 30 N |
N Diamond cone |
3 |
27 |
30 |
100 |
|
HR 45 N |
N Diamond cone |
3 |
42 |
45 |
100 |
|
HR 15 T |
1/16" steel ball |
3 |
12 |
15 |
100 |
|
HR 30 T |
1/16" steel ball |
3 |
27 |
30 |
100 |
|
HR 45 T |
1/16" steel ball |
3 |
42 |
45 |
100 |
|
HR 15 W |
1/8" steel ball |
3 |
12 |
15 |
100 |
|
HR 30 W |
1/8" steel ball |
3 |
27 |
30 |
100 |
|
HR 45 W |
1/8" steel ball |
3 |
42 |
45 |
100 |
|
HR 15 X |
1/4" steel ball |
3 |
12 |
15 |
100 |
|
HR 30 X |
1/4" steel ball |
3 |
27 |
30 |
100 |
|
HR 45 X |
1/4" steel ball |
3 |
42 |
45 |
100 |
|
HR 15 Y |
1/2" steel ball |
3 |
12 |
15 |
100 |
|
HR 30 Y |
1/2" steel ball |
3 |
27 |
30 |
100 |
|
HR 45 Y |
1/2" steel ball |
3 |
42 |
45 |
100 |